HUNTERTUTORING

Machine design

Undergraduate · Engineering

Syllabus focus

Standard syllabus · STEM / applied

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$60.00 · 60 min · Undergraduate · Online ($60/hr)

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Topics typically covered

Standard syllabus

Design process and materials

  • Engineering design process and specifications
  • Safety factors, reliability, and risk assessment
  • Material selection for machine components
  • Stress concentration factors and notch sensitivity
  • Fatigue loading: fluctuating and reversed stresses
  • S-N curves and modified Goodman diagram
  • Surface finish and size effects on fatigue
  • Fracture toughness and brittle design concerns
  • Standards and catalogs for machine elements
  • Tolerancing and fits for rotating and sliding interfaces

Power transmission elements

  • Shaft design for combined bending and torsion
  • Keys, splines, and couplings
  • Rolling-contact bearings: life and selection
  • Sliding bearings and lubrication regimes
  • Gears: spur gear fundamentals and AGMA factors
  • Belt and chain drives: speed ratios and tension
  • Springs: helical compression and extension design
  • Fasteners: bolted joints and preload
  • Welded joints in machine frames (intro)
  • Clutches, brakes, and flywheels (survey)

STEM / applied

Integrated machine design projects

  • Kinematic layout of mechanisms and linkages
  • Cam and follower design basics
  • Gear trains and planetary sets
  • Motor selection and duty cycle analysis
  • Vibration isolation for mounted equipment
  • CAD assembly modeling and motion study
  • Design for manufacturability and assembly (DFMA)
  • Prototype testing and design iteration
  • Cost estimation for machined components
  • Capstone machine design project documentation

Advanced and specialty topics

  • Finite element refinement at stress concentrations
  • Composite shafts and lightweight structures
  • Robotics end-effector mechanical design
  • Packaging machinery and automation interfaces
  • Hydrostatic and pneumatic actuators
  • Thermal effects on clearances and fits
  • Corrosion protection in mechanical designs
  • Reverse engineering of commercial products
  • Intellectual property and patent basics for designers
  • Industry guest topics: supplier quality and PPAP

Notes

Topics reflect common engineering syllabi at US colleges and universities. Exact order, depth, and applied emphasis vary by institution, department, and instructor.